Non-Linear Stress Simulation

Rubber materials can be simulated by using non-linear material behavior in the solid mechanics modules in COMSOL. The meshing and the application of boudary condition is delicate, but once the settings are appropriate for the application a wealth of information can be retrieved from the model. For this customer we had laboratory values for the force devlopment of the rubber material when it was sliding over the metal gray ring, depicted on the right. 

In COMSOL we could verify the forces, and then we were able to modify the design in order to get the desired forces in practice.

Mechanical simulation in hyperelastic material
Mechanical simulation
Meshing

Influence of meshing

Meshing is key for these kind of simulations were contact mechanics with non-linear materials are a part of the modeling. In the left picture an inpression is shown of the meshing used to simulate the contact mechanics for this project.